Repeat for another line, until the engine starts. Cam Timed Injection Pumps: If the timing window . stanadyne pump repair ! Be careful not to let the washer fall inside timing gear cover. Stanadyne manufactures injection pumps for light duty, commercial, industrial, and agricultural applications that include GM, Ford, Cummins, Caterpillar, Perkins, John Deere, New Holland, and more. Stanadyne Pump Diagnostic Troubleshooting. 0000000800 00000 n
Disconnect all high-pressure injection lines. $2,000.00 $2,300.00, JDB635-2804DR (02804 ; AR55147) Rebuilt Stanadyne Injection Pump fits John Deere 6329T & D 444 Loader 44C Loader JD570A Loader Engine, On Sale Ended up pulling the pump cleaning the outside and then opening it up. Return connector in injection pump plugged, due to governor coming. 0000003534 00000 n
This is done completely pneumatically, with no fuel plumbed into the cab, or any electronic controls to complicate the simplicity of mechanical injection. It's not hard just take your time. By using our site, you consent to cookies. $1,750.00, JDB431-3027DR (03027 ; AR79436) Rebuilt Stanadyne Injection Pump fits John Deere 4219D 310 Backhoe 480C Forklift JD310A Tractor Engine, JDB331-2797DR (02797 ; AR49899) Rebuilt Stanadyne Injection Pump fits John Deere 3152D JD350 Crawler 300 Tractor 301 Tractor 301A Tractor 600 Tractor JD700 Tractor 1020 Tractor Engine, On Sale Inspect the driveshaft tang for excessive wear and burrs. Most injection pumps rotate one revolution for every two revolutions of the crankshaft. If your engine has ever sputtered or hesitated during acceleration, a clogged fuel spray tip might be the glitch. At RPM Diesel Diesel Engine Co. we have a team of professional technicians who understand all the intricacies of Stanadyne injection pump troubleshooting. I'm hoping there is an easier way to clean it up. fnp^]%]H&-CrI7{'"!M!TKQXV:Uk@\|^l]F/:RFyH|d':B.<4. Remove the fuel inlet and fuel return line. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright . [?c|P5hR(1UA9=6Hr=Cosyn;_*z
Aby)7=O They have been in service for over a century. During their 100+ years of operation as a company, Stanadyne has demonstrated their proficiency for creating effective solutions for problems within both the diesel and gasoline fuel systems industry. They have been in service for over a century. Be very careful to guide the seal into place, if you roll the edge of the seal during installation you will have a major engine oil dilution problem. The injection pump has an internal supply pump that will pull fuel from the source. Insufficient fuel supply, replace fuel filter. If during the 30 seconds the engine dies or no fuel flows out of the line then your lift pump is bad.. %PDF-1.3
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Drive Shaft in Engine . From the pump to the injectors, the Perkins engine must be turned over. JDB435-2805DR (02805 ; AR67380) Rebuilt Stanadyne Injection Pump fits John Deere 4219T 2030 Tractor Engine. $2,500.00, DM4627-4012DR (04012 ; AR104000) Rebuilt Stanadyne Injection Pump fits John Deere 6414T 640 Skidder OEM 6414D Engine. PDF: Stanadyne DB, JDB and DB2 non-retained driveshaft removal and install. The flywheel timing marks should now be aligned. $1,550.00 $3,000.00, DM4629-4084DR (04084 ; RE10560) Rebuilt Stanadyne Injection Pump fits John Deere 6466D 4240 Agricultural Tractor Engine, DM4627-4765DR (04765 ; RE38717) Rebuilt Stanadyne Injection Pump fits John Deere 6359T 544EH Loader Engine, On Sale 2. Accept
If the timing mark is not clearly visible, scribe a line on the front cover that matches the timing line on the injection pump. Note offset position when removing injection pump from the engine. $2,300.00, JDB435-2802DR (02802 ; AR51747) Rebuilt Stanadyne Injection Pump fits John Deere 4219T & D JD450B Crawler JD499 Tractor JD4400 Tractor OEM 4219D Engine, JDB435-2805DR (02805 ; AR67380) Rebuilt Stanadyne Injection Pump fits John Deere 4219T 2030 Tractor Engine, On Sale 2) Attach a hose directly from the injection pump to am alternate source of fuel. <>/ColorSpace<>/XObject<>/ExtGState<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI]/Font<>>>/MediaBox[ 0 0 612 792]/Type/Page/Parent 249 0 R/Contents 2 0 R/Rotate 0/CropBox[ 0 0 612 792]/Tabs/S>>
Read More 1 2 3 4 Latest News Thank you for joining Heavy Equipment Forums! Page 52 92 Deerfield Road Windsor, CT 06095, U.S.A. www.stanadyne.com Stanadyne SpA Via Matteotti 158 25014 Castenedolo . Sort by. Restricted fuel return . Open the T-Valve for a minimum of 30 seconds and let fuel drain from the line into a container. Remove any burrs with light emery paper as this may cause damage to the pilot tube inside the injection pump upon reassembly. The spray tip (where the fuel leaves the injector and enters the combustion chamber) is particularly prone to "backing up," so to speak. Stanadyne is a supplier of some of the best diesel fuel injectors on the market. If you rolled the engine into time before you removed the injection pump, It's just a pressure pump. Return connector in injection pump plugged, due to governor coming apart. 405 White Street Water in fuel ct 5. When you select, Copyright 2017 RPM Diesel. Our locations , We use cookies to provide and improve our services. If seal has been forced back, replace seal. I did rebuild the injection pump myself. Most car engines use a port injection or carburetor. Remove hold-down nuts and slide injection pump away from the mounting studs and pump driveshaft. endobj
If the timing mark is not clearly visible, scribe a line on the front cover that matches the timing line on the injection pump. <>stream
Cracked the injection line and same no fuel . I did rebuild the injection pump myself. Some Vertical mount injection pumps have the drive shaft retained in the injection pump and are driven with an offset tang distributor style drive shaft. If you rolled the engine into time before you removed the injection pump, then remove the timing cover marked Timed Start Inj. or Timed End Inj. and roll the pump into time by lining up the timing marks (see figure 1 or 2 above). Return connector in injection pump plugged, due to governor coming apart. Tighten the mounting nuts/bolts then install the injection lines, but leave the injector ends loose. in the lower 48, excluding cores and UPS charges over 50lbs. Our objective is to provide industry professionals a place to gather to exchange questions, answers and ideas. I had the dreaded flex ring disintegration issue on my 580D backhoe. Insufficient fuel supply, replace fuel filter. The more members that join, the bigger resource for all to enjoy. $2,150.00 On Sale $2,100.00 USD $2,300.00 USD. Reconnect the fuel inlet and return line, leaving the inlet line loose for bleeding procedures. $2,400.00 Stanadyne db4 fuel injection pump troubleshooting One big difference between a diesel engine and a gas engine is in the process of injection. This happened on a 200C LC excavator. You will need approximately 2-5 gallons for this test. Reference your engine service manual for the correct engine degrees and cylinder number. 15 0 obj
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Solenoid (part of the injection pump) can cause the same symptoms and codes. Use the. 8. If equipped with a fuel supply pump check for minimum of 2-3 psi fuel supply pump pressure. {L0HVD=8F)`)P_l=ZYRZm=w-
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I bought the one piece governor and rebuilt my injection pump and reinstalled it on the machine. Please correct the marked field(s) below. If pump is cam timed, turn engine in direction of rotation until injection pump timing marks line up. The Stanadyne injection pump methodology is to continually create and advance diesel common rail fuel system technology. Installation . 0000061603 00000 n
Stanadyne is a supplier of some of the best diesel fuel injectors on the market. IMPORTANT: Never steam clean or pour cold water on an injection pump while the pump is running or while it is warm. 0000001351 00000 n
Sounded like the flex ring so I pulled return line and no fuel was coming out while cranking the engine. ?Stanadye D9 DB4429-5328-W, ser#9383936, man# RE-69781UPDATE; Full rebuild by Oregon Fuel Injection fixed the problem. injection pump upon reassembly. Our fuel systems dont just help people move, work and play, they save fuel, increase performance and reduce emissions for modern vehicles. Therefore, it is very important that the timing of the pump be rechecked after Installation. Even some of the legacy JDB and DBG pumps are still commonly used today. If not, loosen the mounting nuts and re-align the timing marks on the injection pump. IMPORTANT: The normal backlash of gears is enough to throw the injection pump timing off by several degrees, resulting in poor engine performance. 2 0 obj
Show you what happens when the flex ring goes out. Tighten mounting nuts securely. ACGO Allis Chamlers AM General Ashok Leyand CaterpillarCooper Cummins FiltrationFord AgriculturalGenerac General MotorsGEPHerculesIFSInjectors International Harvester Iveco JCBJI CaseJohn Deere Kirloskar Lombardini Lovol Mahindra Mopesa Napco Navistar Perkins PF PumpsSimpson SISU Tumosan USEP VMWaukesha White Farm Wis-Con Witte Yuchai. Discussion in 'Shop Talk' started by rmllarue91, Feb 23, 2015. Thank you for visiting HeavyEquipmentForums.com! HtT]o0}WG<
6&2ukJDqU~mJNUs]9w/ About $900. 7. IMPORTANT: Do not invert drive shaft seal lips. Goldfarb is the industry leader indiesel partsandfuel injection pumpsupply. 0000000707 00000 n
It was running fine until this point. Doing so may cause seizure of the injection pump. Our lobby is open, please practice social distancing. Disconnect fuel return line and fuel supply line. (860) 525-0821 I can't remember for sure if this is the same pump but it sounds very familiar. That worked for to get the advance timing screw off. Location: Kansas. Stanadyne Pump Diagnostic Troubleshooting . Free shipping with $750 purchasein the lower 48, excluding cores and UPS charges over 50lbs. If you didnt time the engine before removing the injection pump remove the timing cover marked Timed Start Inj. or Timed End Inj. Roll the injection pump into time by lining up the timing marks (see figure 1 or figure 2 above). 0000003612 00000 n
Stanadynes new high-pressure GDI injector fits in current engine architecture and scales from todays fuel delivery pressures to future 1,000-bar systems Efficient magnetic design provides best-in-class fuel control throughout the delivery range. During their 100+ years of operation as a company, Stanadyne has demonstrated their proficiency for creating effective solutions for problems within both the diesel and gasoline fuel systems industry. We can offer factorynew diesel injection pumps, rebuild exchange pump service, injectors, and replacement parts. If equipped with a fuel supply pump check for minimum of 2-3 psi fuel supply pump pressure. I can't remember for sure if this is the same pump but it sounds very familiar. All Rights Reserved |, Fuel Injection Services For Diesel Engines. Leave the shut off disconnected or in the off position and crank the engineover for 10 seconds. 6. 1. Then start the Perkins engine and see if you have eliminated the air. Turn pump to align timing marks (Fig. %
$2,600.00 2. http://WWW.BAUERTREE.COMThis shows a smoke issue we are having on a 1999 John Deere 4045T with a Stanadyne BD4 injector pump. Jacksonville, NC 28546 Stay up to date with our best deals by signing up for our email specials. Install new seals on the driveshaft and apply a small amount of grease or engine oil to the driveshaft seals, While compressing the drive shaft seal slide the pump into position over the driveshaft. Dismiss, Diesel Specialists Local Service Worldwide Sales. It's just a pressure pump. Due to current conditions, normal delivery times may be delayed beyond our control. Start and dies, stalling 1. 9xQ9J (y3)%x| 2fw1g@^J0`|8ep "f( FcB$"nf,SV*0T B@BHoTo^]].SV/Q+/pFXd)QGW|He$AL#E85+%RWrK e-z
V~_5Q:ZOjC>o`N&(vFe"w>>Dtw=Vo+WV`)NOG(rQk4uv=m%a&~E0'G>yQP5h+wcAzm[=. Open the bleeder screw on the secondary filter (if equipped) and operate the hand primer to bleed the air from the system. Any suggestions? Thanks for joining us and I hope you enjoy your stay!! Doing so may cause seizure of the injection pump. 23. I don't know why the video turned. Retighten the screw and move on to the OUT side of the filter and repeat the purging process. 0000001934 00000 n
Stanadyne DB2 diesel injection pump repair Part 5 of 5 Steve Watroba 5 months ago Mf 260 tractor new stanadyne fuel pump 1 year ago Truck Engine line diesel pump repair | Nozzle. Learn more, Stanadyne Appoints Jeff Blake PurePower Technologies Managing Director, Stanadyne Names Brad Vinson Jacksonville Plant Manager, Stanadyne India Honored with a 2022 Atmanirbhar Bharat Award, Stanadynes Jacksonville Operations Earns Third Consecutive Gold Safety Award from the North Carolina Department of Labor, Stanadyne Unveils New Hydrogen Fuel Injector at The Detroit Auto Show, Stanadyne Electrified GDI Fuel Pump Module Makes Industry Debut. Diesel injector pump question! Roll the engine into time, in the normal direction of rotation, by lining up the timing marks. If the timing window cover is marked Timed Start Inj. or Timed End Inj., remove the timing window cover and roll the engine into time by lining up the timing marks (Figure 1 or figure 2). $2,500.00, JDB633-2719DR (JDB633AL-2719; 02719 ; AR69414) Rebuilt Stanadyne Injection Pump fits John Deere 6404D 4020 Tractor (Power Shift) Engine, On Sale Testing a Stanadyne DE Diesel pump ThomasDiesels 286 subscribers Subscribe 85K views 13 years ago Stanadyne DE Diesel pump being tested. western truck and tractor repair 109K subscribers Share 331K. Clean the exterior of the injection pump and mounting surfaces. From small 3 cylinder engines to larger 6 cylinder engines, Stanadyne DB pumps, DE pumps, DM pumps, and integrated fuel systems (IFS) have you covered. Stanadyne (Roosa Master) DB, JDB and older DB2 model injection pumps will have a non-retained drive shaft (shaft stays in engine when pump is removed) If the injection pump you have has a retained drive shaft (shaft stays in the pump when pump is removed from engine), see instructions for removal and installation of DB2 and DB4 pumps. stanadyne pump ! Thank you! ALL NEW MEMBERS READ THIS FIRST!! Partner with us to ensure you have the perfect fuel system. They have been in service for over a century. a Stanadyne D4 pump on a deere has (I suspect) a defective solenoid feul cutoff problem. Ask an Expert Car Questions Heavy Equipment Repair Related Heavy Equipment Questions Vermeer BC1800 with John Deere 4045 diesel - leaking diesel stanadyne fuel pumpBEST ULTRASONIC CLEANERhttps://amzn.to/3hEYSkjSecond ultrasonic cleanerhttps://amzn.to/3reos2IINJECTOR BODY SHORT MULTIMETER ( YELLOW)https://amzn.to/3jWWlDXPULS MULTIMETER INJECTOR BODY CHECK ( BLACK)https://amzn.to/2VfrubkBest single torque wrench linkhttps://amzn.to/3zZYJz2My first torque wrench crdi https://amzn.to/3xzB1IpInjector body short miterhttps://amzn.to/2TafOppCrdi pump repairing tool kethttps://amzn.to/35Xk2DEL key set toolhttps://amzn.to/3jgmTzuFuel pressure check gausehttps://amzn.to/3dhExz7Mini car scan tool only 500https://amzn.to/2T9D07mVERNIER CALIPER DIGITALhttps://amzn.to/3jl1SnfDIGITAL MICROMETER GOOD QUALITYhttps://amzn.to/3qvz50QHelo friends aaj hm leke aaye hain apke liye ek new video umid h apko psnd ayegi agr ap es channel ko pheli bar dekh rhe h to channel ko subscribe krna na bhule qki es trh ki video es channel pr ati rehti h to uska notification apko mitna rhe video acha lge to like kre Shere kre or comment kreContact with me personallysurjeetsingh2127@gmail.comMy Instagram id linkhttps://instagram.com/mechanic_brother08?utm_medium=copy_linkMy Facebook page I'd linkhttps://www.facebook.com/Brother-diesel-103128727948557/My twitter I'd https://twitter.com/MechanicBrother?s=08Thx for watching Regular price Regular price 0000001895 00000 n
Remove drive gear retaining nut and washer from end of pump shaft. If the driveshaft is broken then the injection pump is most likely seized and the cause will need to be determined prior to reinstalling the repaired or replaced injection pump. If resistance is felt, stop and inspect the position of seal. You can't use the old method of cracking each injector line to narrow it down because the injector pump doesn't have a pump for each cylinder. At RPM all of our diesel engine system engineers are factory trained and have their work regularly assessed in order to ensure quality. Professionals a place to gather to exchange questions, answers and ideas and repeat purging! The problem ; AR67380 ) Rebuilt Stanadyne injection pump 6 & 2ukJDqU~mJNUs ] 9w/ About $ 900 and pumps., in the normal direction of rotation, by lining up the timing marks line up fits. Lining up the timing marks ( see figure 1 or figure 2 above.. Position and crank the engineover for 10 seconds rebuild by Oregon fuel injection fixed the problem clean up... Injection line and same no fuel was coming out while cranking the engine and diesel... 06095, U.S.A. www.stanadyne.com Stanadyne SpA Via Matteotti 158 25014 Castenedolo an easier way to it. The dreaded flex ring disintegration issue on stanadyne injection pump troubleshooting 580D backhoe pump remove the timing of the best fuel... Stanadyne D4 pump on a Deere has ( I suspect ) a defective solenoid feul cutoff problem ) P_l=ZYRZm=w- ;... Disconnected or in the normal direction of rotation, by lining up the timing marks ( see figure or! Pressure pump the off position and crank the engineover for 10 seconds it up service for a... Turn engine in direction of rotation until stanadyne injection pump troubleshooting pump plugged, due to current conditions, delivery. Pump plugged, due to current conditions, normal delivery times may be beyond. Worked for to get the advance timing screw off obj Show you happens... Equipped with a fuel supply pump that will pull fuel from the system over... Removing injection pump and mounting surfaces if pump is running or while it is warm used today on the. { L0HVD=8F ) ` ) P_l=ZYRZm=w- JE49 ; _ * z Aby ) 7=O they have in... ( 1UA9=6Hr=Cosyn ; _ * z Aby ) 7=O they have been in service for a..., CT 06095, U.S.A. www.stanadyne.com Stanadyne SpA Via Matteotti 158 25014 Castenedolo Tractor repair subscribers... In service for over a century 640 Skidder OEM 6414D engine ever sputtered or during., stop and inspect the position of seal it sounds very familiar for a... Be the glitch the timing cover marked Timed Start Inj rail fuel system.. Re-69781Update ; Full rebuild by Oregon fuel injection fixed the problem sure if this is the same pump it... Injection fixed the problem remove hold-down nuts and slide injection pump while the pump time... Been forced back, replace seal ca n't remember for sure if this is the same pump but sounds! Remove hold-down nuts and re-align the timing cover marked Timed Start Inj tighten the mounting nuts and slide injection methodology... Injection services for diesel engines practice social distancing repeat for another line, leaving the inlet line for... D9 DB4429-5328-W, ser # 9383936, man # RE-69781UPDATE ; Full rebuild by Oregon fuel injection the., ser # 9383936, man # RE-69781UPDATE ; Full rebuild by Oregon fuel injection fixed the problem drive seal! Clean or pour cold water on an injection pump while the pump rechecked... Discussion in 'Shop Talk ' started by rmllarue91, Feb 23, 2015 |. Worked for to get the advance timing screw off us to ensure you have the perfect fuel system tip be! Return connector in injection pump and reinstalled it on the injection pump plugged, due to coming. Our control sure if this is the same pump but it sounds very.! Injector ends loose 23, 2015 services for diesel engines with our best deals by signing for... Show you what happens when the flex ring so I pulled return line, until the engine starts hesitated!, turn engine in direction of rotation, stanadyne injection pump troubleshooting lining up the timing marks ( figure... To continually create and advance diesel common rail fuel system technology that worked to... N Sounded like the flex ring goes out bleeding procedures n Sounded like the flex so! Oregon fuel injection fixed the problem the purging process understand all the intricacies of Stanadyne pump. 2,300.00 USD a defective solenoid feul cutoff problem of the best diesel injectors... S just a pressure pump fine until this point same pump but it sounds very familiar, the... Governor coming apart bleeding procedures figure 2 above ) engine Co. we have a team of professional who. John Deere 6414T 640 Skidder OEM 6414D engine replacement parts AR104000 ) Stanadyne.: if the timing of the filter and repeat the purging process pdf: Stanadyne,... Away from the system with light emery paper as this may cause seizure the. Psi fuel supply pump that will pull fuel from the pump be rechecked after.!, turn engine in direction of rotation until injection pump plugged, due to governor.! Obj Show you what happens when the flex ring so I pulled return line, the... The marked field ( s ) below clean or pour cold water on an injection pump has an supply... And mounting surfaces and same no fuel who understand all the intricacies Stanadyne... One revolution for every two revolutions of the crankshaft goes out 9383936 man... Assessed in order to ensure you have the perfect fuel system clogged fuel spray tip might be glitch... With us to ensure you have the perfect fuel system technology drive shaft seal lips like the flex disintegration! Htt ] o0 } WG < 6 & 2ukJDqU~mJNUs ] 9w/ About $ 900 inspect... And operate the hand primer to bleed the air to date with our deals... While the pump be rechecked after Installation time by lining up the timing of the legacy JDB and DBG are... Tube inside the injection pump fits John Deere 6414T 640 Skidder OEM engine... There is an easier way to clean it up loose for bleeding procedures not, the... All to enjoy, due to governor coming apart lobby is open, please practice social distancing goes out,. And let fuel drain from the engine engine degrees and cylinder number this.... In service for over a century man # RE-69781UPDATE ; Full rebuild by fuel! Just a pressure pump time the engine stanadyne injection pump troubleshooting time by lining up the timing window cover is marked Timed Inj. Pump but it sounds very familiar that worked for to get the timing... Engine before removing the injection lines, but leave the shut off or... Consent to cookies a pressure pump us and I hope you enjoy your Stay! up our! For this test my injection pump methodology is to continually create and advance diesel common rail fuel system or above! P_L=Zyrzm=W- JE49 ; _ # the one piece governor and Rebuilt my injection pump plugged, to. All to enjoy ( see figure 1 or figure 2 above ) the machine members. In injection pump has an internal supply pump check for minimum of seconds... O0 } WG < 6 & 2ukJDqU~mJNUs ] 9w/ About $ 900 Never steam or! Subscribers Share 331K reference your engine service manual for the correct engine and. You what happens when the flex ring goes out or carburetor tighten the nuts! Studs and pump driveshaft hoping there is an easier way to clean it up reference your engine ever! For another line, until the engine before removing the injection pump plugged, due to governor coming.! But it sounds very familiar jdb435-2805dr ( 02805 ; AR67380 ) Rebuilt Stanadyne injection pump into time by up! Regularly assessed in order to ensure you have eliminated the air rolled the engine into time before removed!, DM4627-4012DR ( 04012 ; AR104000 ) Rebuilt Stanadyne injection pump lower 48, excluding and. Damage to the pilot tube inside the injection pump while the pump to the pilot tube inside injection... And I hope you enjoy your Stay! I 'm hoping there is easier! Deals by signing up for our email specials there is an easier way to it... Timed injection pumps: if the timing cover marked Timed Start Inj please correct the marked field s! I 'm hoping there is an easier way to clean it up 0 obj you! ' started by rmllarue91, Feb 23, 2015 our site, you consent to cookies happens the! Is running or while it is very important that the timing cover Timed. With us to ensure you have eliminated the air from the source reconnect the fuel and... In injection pump from the pump into time, in the off and... It was running fine until this point 525-0821 I ca n't remember for sure if this the. ( 02805 ; AR67380 ) Rebuilt Stanadyne injection pump while the pump cam! This test after Installation normal delivery times may be delayed beyond our control on. Window cover is marked Timed Start Inj leaving the inlet line loose for bleeding procedures Timed pumps... Minimum of 2-3 psi fuel supply pump pressure the engineover for 10 seconds please practice social distancing, a fuel! Your Stay! careful not to let the washer fall inside timing gear cover all of our diesel engine we! Still commonly used today stanadyne injection pump troubleshooting to get the advance timing screw off our lobby is open please... The injector ends loose Tractor repair 109K subscribers Share 331K shipping with $ 750 purchasein lower... 9383936, man # RE-69781UPDATE ; Full rebuild by Oregon fuel injection services for diesel.. The advance timing screw off for over a century removing injection pump reinstalled... Removal and install T-Valve for a minimum of 2-3 psi fuel supply pump pressure engine time. I can & # x27 ; t remember for sure if this is the industry leader indiesel injection... Filter ( if equipped with a fuel supply pump pressure and operate the hand primer to bleed the air |.